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Carbon Fiber & Graphene Manufacturing in the US - Market Research Report (2014-2029)

Chris DellaCamera Chris DellaCamera New York, United States Last Updated: November 2024 NAICS OD4649

Revenue

$22.4bn

2024

$22.4bn

Past 5-Year Growth

Profit

$X.Xbn

Employees

43,231

Businesses

891

Wages

$X.Xbn

Carbon Fiber & Graphene Manufacturing in the US industry analysis

Carbon fiber is a strong, extremely lightweight composite material that can be molded to take on a permanent shape. Carbon fiber has many useful properties, making it a go-to in many applications. These include corrosion resistance, low upkeep, excellent durability, high stability and a high level of design freedom. Demand for carbon fiber on an organic basis has grown significantly in recent years and is likely to continue growing robustly moving forward. Carbon Fiber and Graphene Manufacturing industry operators experienced declines in 2020 during the pandemic. Following these disruptions, a strong recovery in demand across market segments has bolstered industry growth. Revenue is forecast to rise at a CAGR of 1.9% to $3.2 billion through the end of 2024, with growth of 2.3% estimated for the current year. 

Trends and Insights

  • Carbon fiber's unique properties have made it indispensable in aircraft and defense equipment. Rising demand from aerospace manufacturers has significantly driven the industry's expansion over the past five years.
  • Most industry revenue comes from PAN-based carbon fiber products. These fibers are mainly used to produce carbon-fiber-reinforced polymers. This application significantly drives the market for PAN-based carbon fibers.
  • The West Coast and Great Lakes regions are industry leaders. These areas attract manufacturers due to their proximity to major customers and raw material sources. This strategic location choice optimizes logistics and reduces costs.
  • California's business-friendly climate attracts many industry firms, and several companies choose to set up operations in the state, resulting in a significant concentration of industry establishments in California.

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  • Market estimates from 2014-2029
  • Critical performance data and rankings
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Industry Statistics and Trends

Market size and recent performance (2014-2029)

Industry revenue has grown at a CAGR of 1.8 % over the past five years, to reach an estimated $22.4bn in 2024.

Trends and Insights

Increasing demand from aerospace and defense sectors bolsters growth

  • Demand for carbon fiber in the aerospace and defense sectors has significantly increased over the past five years.
  • Additional trends and insights available with purchase
Carbon Fiber & Graphene Manufacturing in the US
Revenue (2014-2029)
IBISWorld Logo Source: IBISWorld

Industry outlook (2024-2029)

Market size is projected to grow over the next five years.

Trends and Insights

Expanded production is expected to benefit the industry

  • US carbon fiber production is set to grow in coming years, with major manufacturers announcing plans to expand their capacity.

Biggest companies in the Carbon Fiber & Graphene Manufacturing in the US

Company
Market Share (%)
2024
Revenue ($m)
2024
Profit ($m)
2024
Profit Margin (%)
2024
Toray Group
179.3
8.9
4.9

To view the market share and analysis for all 1 top companies in this industry, view purchase options.

Products & Services Segmentation

Carbon Fiber & Graphene Manufacturing in the US
Products & Services
IBISWorld Logo Source: IBISWorld

Industry revenue is measured across several distinct product and services lines, including PAN-based carbon fiber for prepregs, PAN-based carbon fiber for other uses and Pitch-based carbon fiber and other products. PAN-based carbon fiber for prepregs is the largest segment of the Carbon Fiber & Graphene Manufacturing in the US.

Trends and Insights

PAN-based carbon fiber products lead the industry

  • Accounted for in this segment, polyacrylonitrile (PAN) carbon fibers are made from PAN precursor.
  • More insights available in the full report

Table of Contents

About this industry

Industry definition

This industry manufactures graphene, carbon fiber and other advanced carbon-based materials. The main product made by this industry is PAN-based carbon fiber, which is then used to make carbon fiber composites that have excellent strength-to-weight ratios and durability. Key applications for these products include aerospace, automotive, alternative energy and high-tech electronics. Graphene remains an experimental material with limited, if any, commercial applications.

What's included in this industry?

Manufacturing grapheneManufacturing carbon fiber

Companies

Toray Group

Purchase this report to view all 1 major companies in this industry.

Related Terms

CARBON FIBERGRAPHENECARBON NANOTUBEPRECURSOR

Industry Code

NAICS 2017

NAICS 33599 - Carbon Fiber & Graphene Manufacturing in the US

Performance

Get an indication of the industry's health through historical, current and forward-looking trends in the performance indicators that make or break businesses.

Analyst insights

Carbon fiber's unique properties have made it indispensable in aircraft and defense equipment. Rising demand from aerospace manufacturers has significantly driven the industr...

In this chapter (4)

  • Current Performance
  • Outlook
  • Volatility
  • Life Cycle

Key metrics

  • Annual Revenue, Recent Growth, Forecast, Revenue Volatility
  • Number of Employees, Recent Growth, Forecast, Employees per Business, Revenue per Employee
  • Number of Businesses, Recent Growth, Forecast, Employees per Business, Revenue per Business
  • Total Profit, Profit Margin, Profit per Business

Charts

  • Revenue, including historical (2014-2023) and forecast (2024-2029)
  • Employees, including historical (2014-2023) and forecast (2024-2029)
  • Businesses, including historical (2014-2023) and forecast (2024-2029)
  • Profit, including historical (2014-2024)
  • Industry Volatility vs. Revenue Growth
  • Industry Life Cycle

Detailed analysis

  • Trends in supply, demand and current events that are driving current industry performance
  • Expected trends, economic factors and ongoing events that drive the industry's outlook
  • Key success factors for businesses to overcome volatility
  • How contribution to GDP, industry saturation, innovation, consolidation, and technology and systems influence the industry's life cycle phase.

Products and Markets

Learn about an industry's products and services, markets and trends in international trade.

Analyst insight

Most industry revenue comes from PAN-based carbon fiber products. These fibers are mainly used to produce carbon-fiber-reinforced polymers. This application significantly dri...

In this chapter

  • Products & Services
  • Major Markets
  • International Trade

Key metrics

  • Largest market segment and value in 2024
  • Product innovation level
  • Total imports, level and trend
  • Total exports, level and trend
  • Trade Balance

Charts

  • Products & services segmentation in 2024
  • Major market segmentation in 2024
  • International trade, including imports by country and exports by country

Detailed analysis

  • Trends impacting the recent performance of the industry's various segments
  • Innovations in the industry's product or service offering, specialization or delivery method
  • Key factors that successful businesses consider in their offerings
  • Buying segments and key trends influencing demand for industry products and services
  • Recent trends in import and export volumes, country of origin or destination, and expected future trends

Geographic Breakdown

Discover where business activity is most concentrated in an industry and the factors driving these trends to find opportunities and conduct regional benchmarking.

Analyst insights

The West Coast and Great Lakes regions are industry leaders. These areas attract manufacturers due to their proximity to major customers and raw material sources. This strate...

In this chapter (1)

  • Business Locations

Charts

  • Share of revenue, establishment, wages and employment in each state
  • Share of population compared to establishments in each region in 2024

Tables

  • Number and share of establishments in each state in 2024
  • Number and share of revenue each state accounts for in 2024
  • Number and share of wages each state accounts for in 2024
  • Number and share of employees in each state in 2024

Detailed analysis

  • Geographic spread of the industry across North America, and trends associated with changes in the business landscape
  • Key success factors for businesses to use location to their advantage

Competitive Forces

Get data and insights on what's driving competition in an industry and the challenges industry operators and new entrants may face, with analysis built around Porter's Five Forces framework.

Analyst insights

California's business-friendly climate attracts many industry firms, and several companies choose to set up operations in the state, resulting in a significant concentration o...

In this chapter (4)

  • Concentration
  • Barriers to Entry
  • Substitutes
  • Buyer & Supplier Analysis

Key metrics

  • Industry concentration level
  • Industry competition level and trend
  • Barriers to entry level and trend
  • Substitutes level and trend
  • Buyer power level and trend
  • Supplier power level and trend

Charts

  • Market share concentration among the top 4 suppliers from 2019-2024
  • Supply chain including upstream supplying industries and downstream buying industries, flow chart

Detailed analysis

  • Factors impacting the industry’s level of concentration, such as business distribution, new entrants, or merger and acquisition activity.
  • Key success factors for businesses to manage the competitive environment of the industry.
  • Challenges that potential industry entrants face such as legal, start-up costs, differentiation, labor/capital intensity and capital expenses.
  • Key success factors for potential entrants to overcome barriers to entry.
  • Competitive threats from potential substitutes for the industry’s own products and services.
  • Key success factors for how successful businesses can compete with substitutes.
  • Advantages that buyers have to keep favorable purchasing conditions.
  • Advantages that suppliers have to maintain favorable selling conditions.
  • Key success factors for how businesses can navigate buyer and supplier power.

Companies

Learn about the performance of the top companies in the industry.

Analyst insights

A few major players tightly control the carbon fiber and graphene manufacturing industry. Three top companies alone generate over 45% of the industry's revenue, indicating a ...

In this chapter

  • Market Share Concentration
  • Companies
  • Company Spotlights

Charts

  • Industry market share by company in 2020 through 2024
  • Major companies in the industry, including market share, revenue, profit and profit margin in 2024
  • Overview of Toray Group's performance by revenue, market share and profit margin from 2018 through 2024

Detailed analysis

  • Description and key data for Toray Group, and factors influencing its performance in the industry

External Environment

Understand the demographic, economic and regulatory factors that shape how businesses in an industry perform.   

Analyst insights

Strict regulations govern the industry's environmental impact. Manufacturers must comply with the Clean Air and Clean Water Acts, which regulate air pollution and wastewater ...

In this chapter

  • External Drivers
  • Regulation & Policy
  • Assistance

Key metrics

  • Regulation & policy level and trend
  • Assistance level and trend

Charts

  • Regulation & Policy historical data and forecast (2014-2029) 
  • Assistance historical data and forecast (2014-2029) 

Detailed analysis

  • Demographic and macroeconomic factors influencing the industry, including Regulation & Policy and Assistance
  • Major types of regulations, regulatory bodies, industry standards or specific regulations impacting requirements for industry operators
  • Key governmental and non-governmental groups or policies that may provide some relief for industry operators.

Financial Benchmarks

View average costs for industry operators and compare financial data against an industry's financial benchmarks over time. 

Analyst insights

Profit has grown in recent years. It has since bounced back despite a dip in average industry profit during the pandemic due to falling revenue. This recovery highlights the ...

In this chapter

  • Cost Structure
  • Financial Ratios
  • Key Ratios

Key metrics

  • Profit margin, and how it compares to the sector-wide margin
  • Average wages, and how it compares to the sector-wide average wage
  • Largest cost component as a percentage of revenue
  • Industry average ratios for days' receivables, industry coverage and debt-to-net-worth ratio

Charts

  • Average industry operating costs as a share of revenue, including purchases, wages, depreciation, utilities, rent, other costs and profit in 2024
  • Average sector operating costs as a share of revenue, including purchases, wages, depreciation, utilities, rent, other costs and profit in 2024
  • Investment vs. share of economy

Data tables

  • Industry Multiples (2017-2022)
  • Industry Tax Structure (2017-2022)
  • Income Statement (2017-2022)
  • Balance Sheet (2017-2022)
  • Liquidity Ratios (2017-2022)
  • Coverage Ratios (2017-2022)
  • Leverage Ratios  (2017-2022)
  • Operating Ratios (2017-2022)
  • Cash Flow & Debt Service Ratios (2014-2029)
  • Revenue per Employee (2014-2029)
  • Revenue per Enterprise (2014-2029)
  • Employees per Establishment (2014-2029)
  • Employees per Enterprise (2014-2029)
  • Average Wage (2014-2029)
  • Wages/Revenue (2014-2029)
  • Establishments per Enterprise (2014-2029)
  • IVA/Revenue (2014-2029)
  • Imports/Demand (2014-2029)
  • Exports/Revenue (2014-2029)

Detailed analysis

  • Trends in the cost component for industry operators and their impact on industry costs and profitability 

Key Statistics

Industry Data

Data Tables

Including values and annual change:

  • Revenue (2014-2029)
  • IVA (2014-2029)
  • Establishments (2014-2029)
  • Enterprises (2014-2029)
  • Employment (2014-2029)
  • Exports (2014-2029)
  • Imports (2014-2029)
  • Wages (2014-2029)

Top Questions Answered

Unlock comprehensive answers and precise data upon purchase. View purchase options.

What is the market size of the Carbon Fiber & Graphene Manufacturing in the US industry in United States in 2024?

The market size of the Carbon Fiber & Graphene Manufacturing in the US industry in United States is $22.4bn in 2024.

How many businesses are there in the Carbon Fiber & Graphene Manufacturing in the US industry in 2024?

There are 891 businesses in the Carbon Fiber & Graphene Manufacturing in the US industry in United States, which has grown at a CAGR of 0.5 % between 2019 and 2024.

Has the Carbon Fiber & Graphene Manufacturing in the US industry in United States grown or declined over the past 5 years?

The market size of the Carbon Fiber & Graphene Manufacturing in the US industry in United States has been growing at a CAGR of 1.8 % between 2019 and 2024.

What is the forecast growth of the Carbon Fiber & Graphene Manufacturing in the US industry in United States over the next 5 years?

Over the next five years, the Carbon Fiber & Graphene Manufacturing in the US industry in United States is expected to grow.

What are the biggest companies in the Carbon Fiber & Graphene Manufacturing in the US market in United States?

The biggest company operating in the Carbon Fiber & Graphene Manufacturing market in United States is Toray Group

What does the Carbon Fiber & Graphene Manufacturing in the US in United States include?

Manufacturing graphene and Manufacturing carbon fiber are part of the Carbon Fiber & Graphene Manufacturing in the US industry.

Which companies have the highest market share in the Carbon Fiber & Graphene Manufacturing in the US in United States?

The company holding the most market share in United States is Toray Group.

How competitive is the Carbon Fiber & Graphene Manufacturing in the US industry in United States?

The level of competition is high and steady in the Carbon Fiber & Graphene Manufacturing in the US industry in United States.

Related Industries

Widen your competitive advantage with related industries

Competitors

  • Iron & Steel Manufacturing in the US

Complementors

  • Chemical Product Manufacturing in the US
  • Semiconductor & Circuit Manufacturing in the US
  • Aircraft, Engine & Parts Manufacturing in the US

International industries

  • Organic Chemical Manufacturing in Canada
  • Basic Organic Chemical Manufacturing in Australia
  • Coal Product Manufacturing in China

View all industries in United States

Methodology

How are IBISWorld reports created?

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Our analysts start with official, verified and publicly available sources of data to build the most accurate picture of each industry. Analysts then leverage their expertise and knowledge of the local markets to synthesize trends into digestible content for IBISWorld readers. Finally, each report is reviewed by one of IBISWorld’s editors, who provide quality assurance to ensure accuracy and readability.

IBISWorld relies on human-verified data and human-written analysis to compile each standard industry report. We do not use generative AI tools to write insights, although members can choose to leverage AI-based tools within the platform to generate additional analysis formats.

What data sources do IBISWorld analysts use?

Each industry report incorporates data and research from government databases, industry-specific sources, industry contacts, and our own proprietary database of statistics and analysis to provide balanced, independent and accurate insights.

Key data sources in the US include: 

  • US Census Bureau
  • US Bureau of Labor Statistics
  • US International Trade Commission

Analysts also use industry specific sources to complement catch-all sources, although their perspective may focus on a particular organization or representative body, rather than a clear overview of all industry operations. However, when balanced against other perspectives, industry-specific sources provide insights into industry trends.

These sources include:

  • Industry and trade associations
  • Industry federations or regulators
  • Major industry players annual or quarterly filings

Finally, IBISWorld’s global data scientists maintain a proprietary database of macroeconomic and demand drivers, which our analysts use to help inform industry data and trends. They also maintain a database of statistics and analysis on thousands of industries, which has been built over our more than 50-year history and offers comprehensive insights into long-term trends.

How does IBISWorld forecast its data?

IBISWorld’s analysts and data scientists use the sources above to create forecasts for our proprietary datasets and industry statistics. Depending on the dataset, they may use regression analysis, multivariate analysis, time-series analysis or exponential smoothing techniques to project future data for the industry or driver. Additionally, analysts will leverage their local knowledge of industry operating and regulatory conditions to impart their best judgment on the forecast model.

IBISWorld prides itself on being a trusted, independent source of data, with over 50 years of experience building and maintaining rich datasets and forecasting tools. We are proud to be the keystone source of industry information for thousands of companies across the world.

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