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Aircraft Maintenance, Repair & Overhaul in the US - Market Research Report (2014-2029)

Seth Lee Seth Lee New York, United States Last Updated: December 2024 NAICS 48819

Revenue

$24.2bn

2024

$24.2bn

Past 5-Year Growth

Profit

$X.Xbn

Employees

95,892

Businesses

3,578

Wages

$X.Xbn

Aircraft Maintenance, Repair & Overhaul in the US industry analysis

The Aircraft Maintenance, Repair and Overhaul industry lost steam lately. The need to repair and maintain aircraft keeps parts of this industry up as certain segments recover. But unideal market factors are working against this industry, too, as not every one of its market segments has entirely recovered, keeping this recovery up in the air. Because of these factors, revenue has been falling at a CAGR of 0.6% to an estimated $24.1 billion over the past five years, despite a 1.1% gain in 2024.

Trends and Insights

  • Purchases are reducing the industry’s profit. Even though companies pass costs to downstream markets, the need to make higher capital expenses forces them to operate under more pressure.
  • Engine MRO services are booming in handling aircraft safety. With more planes in the skies, safety remains critical. Airlines prioritize scheduled maintenance to avoid tragedies.
  • The Southeast is a hot spot for MRO services. With bustling cities like Miami and Atlanta, constant high travel volumes because of tourism make this region a prime territory for frequent airline maintenance needs.
  • Handling MRO activities in-house puts airlines in the driver's seat. By conducting their operations in-house, airlines keep control over their maintenance services, which align with their specific needs and ensure more fluid coordination with the engineering and operations teams.

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  • Market estimates from 2014-2029
  • Critical performance data and rankings
  • Detailed analysis of competitive forces and the external environment
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Industry Statistics and Trends

Market size and recent performance (2014-2029)

Industry revenue has declined at a CAGR of 0.6 % over the past five years, to reach an estimated $24.2bn in 2024.

Trends and Insights

Economic conditions lifts the need for the MRO industry

  • MRO services must remain wary of economic conditions. Consumers shape the performance of this industry and commercial sectors, too, as their buying habits impact the amount of aircraft cargo needed. Over the period, the freight transportation services index went up 0.4%, according to IBISWorld estimates, cushioning this industry as it endured volatile drops in revenue.
  • Additional trends and insights available with purchase
Aircraft Maintenance, Repair & Overhaul in the US
Revenue (2014-2029)
IBISWorld Logo Source: IBISWorld

Industry outlook (2024-2029)

Market size is projected to grow over the next five years.

Trends and Insights

Acceleration of air travel will continue to fuel the need for MRO services

  • With the broader economy expanding, this will help keep up the downstream need for services like airlines to handle the inflow of those making trips in the years ahead. According to data from the IATA, global passenger numbers will expand annually from 2024 to 2027.

Biggest companies in the Aircraft Maintenance, Repair & Overhaul in the US

Company
Market Share (%)
2024
Revenue ($m)
2024
Profit ($m)
2024
Profit Margin (%)
2024
General Electric Company
2,769.3
275.0
9.9
Aar Corp
782.6
69.0
8.8

To view the market share and analysis for all 2 top companies in this industry, view purchase options.

Products & Services Segmentation

Aircraft Maintenance, Repair & Overhaul in the US
Products & Services
IBISWorld Logo Source: IBISWorld

Industry revenue is measured across several distinct product and services lines, including Airframe MRO, Engine MRO and Component MRO. Airframe MRO is the largest segment of the Aircraft Maintenance, Repair & Overhaul in the US.

Trends and Insights

Consistent need for aircraft safety strengthens growth among engine MRO services

  • Revenue from the sales of engine MRO services for various types of downstream clients, like airlines, has been a driving factor in this industry segment's activity.
  • More insights available in the full report

Table of Contents

About this industry

Industry definition

Companies in this industry provide support services to air transportation operators, such as aircraft inspection and testing, ferrying aircraft between departure gates and taxiways, aircraft maintenance and repair and aircraft and parts overhaul. The main industry services are commonly referred to as maintenance, repair and overhaul (MRO). This industry only includes specialized MRO operations and excludes work conducted in factories.

What's included in this industry?

Maintenance, repair and overhaul of aircraft components, engines and airframesLine maintenanceInspection and testing of aircraftModifications of aircraft

Companies

General Electric CompanyAar Corp

Purchase this report to view all 2 major companies in this industry.

Related Terms

FIXED BASE OPERATORS (FBO)MAINTENANCE, REPAIR AND OVERHAUL (MRO)POINT-TO-POINTHUB-AND-SPOKE

Industry Code

NAICS 2017

NAICS 48819 - Aircraft Maintenance, Repair & Overhaul in the US

Performance

Get an indication of the industry's health through historical, current and forward-looking trends in the performance indicators that make or break businesses.

Analyst insights

Purchases are reducing the industry’s profit. Even though companies pass costs to downstream markets, the need to make higher capital expenses forces them to operate under mo...

In this chapter (4)

  • Current Performance
  • Outlook
  • Volatility
  • Life Cycle

Key metrics

  • Annual Revenue, Recent Growth, Forecast, Revenue Volatility
  • Number of Employees, Recent Growth, Forecast, Employees per Business, Revenue per Employee
  • Number of Businesses, Recent Growth, Forecast, Employees per Business, Revenue per Business
  • Total Profit, Profit Margin, Profit per Business

Charts

  • Revenue, including historical (2014-2023) and forecast (2024-2029)
  • Employees, including historical (2014-2023) and forecast (2024-2029)
  • Businesses, including historical (2014-2023) and forecast (2024-2029)
  • Profit, including historical (2014-2024)
  • Industry Volatility vs. Revenue Growth
  • Industry Life Cycle

Detailed analysis

  • Trends in supply, demand and current events that are driving current industry performance
  • Expected trends, economic factors and ongoing events that drive the industry's outlook
  • Key success factors for businesses to overcome volatility
  • How contribution to GDP, industry saturation, innovation, consolidation, and technology and systems influence the industry's life cycle phase.

Products and Markets

Learn about an industry's products and services, markets and trends in international trade.

Analyst insight

Engine MRO services are booming in handling aircraft safety. With more planes in the skies, safety remains critical. Airlines prioritize scheduled maintenance to avoid traged...

In this chapter

  • Products & Services
  • Major Markets

Key metrics

  • Largest market segment and value in 2024
  • Product innovation level

Charts

  • Products & services segmentation in 2024
  • Major market segmentation in 2024

Detailed analysis

  • Trends impacting the recent performance of the industry's various segments
  • Innovations in the industry's product or service offering, specialization or delivery method
  • Key factors that successful businesses consider in their offerings
  • Buying segments and key trends influencing demand for industry products and services

Geographic Breakdown

Discover where business activity is most concentrated in an industry and the factors driving these trends to find opportunities and conduct regional benchmarking.

Analyst insights

The Southeast is a hot spot for MRO services. With bustling cities like Miami and Atlanta, constant high travel volumes because of tourism make this region a prime territory ...

In this chapter (1)

  • Business Locations

Charts

  • Share of revenue, establishment, wages and employment in each state
  • Share of population compared to establishments in each region in 2024

Tables

  • Number and share of establishments in each state in 2024
  • Number and share of revenue each state accounts for in 2024
  • Number and share of wages each state accounts for in 2024
  • Number and share of employees in each state in 2024

Detailed analysis

  • Geographic spread of the industry across North America, and trends associated with changes in the business landscape
  • Key success factors for businesses to use location to their advantage

Competitive Forces

Get data and insights on what's driving competition in an industry and the challenges industry operators and new entrants may face, with analysis built around Porter's Five Forces framework.

Analyst insights

Handling MRO activities in-house puts airlines in the driver's seat. By conducting their operations in-house, airlines keep control over their maintenance services, which ali...

In this chapter (4)

  • Concentration
  • Barriers to Entry
  • Substitutes
  • Buyer & Supplier Analysis

Key metrics

  • Industry concentration level
  • Industry competition level and trend
  • Barriers to entry level and trend
  • Substitutes level and trend
  • Buyer power level and trend
  • Supplier power level and trend

Charts

  • Market share concentration among the top 4 suppliers from 2019-2024
  • Supply chain including upstream supplying industries and downstream buying industries, flow chart

Detailed analysis

  • Factors impacting the industry’s level of concentration, such as business distribution, new entrants, or merger and acquisition activity.
  • Key success factors for businesses to manage the competitive environment of the industry.
  • Challenges that potential industry entrants face such as legal, start-up costs, differentiation, labor/capital intensity and capital expenses.
  • Key success factors for potential entrants to overcome barriers to entry.
  • Competitive threats from potential substitutes for the industry’s own products and services.
  • Key success factors for how successful businesses can compete with substitutes.
  • Advantages that buyers have to keep favorable purchasing conditions.
  • Advantages that suppliers have to maintain favorable selling conditions.
  • Key success factors for how businesses can navigate buyer and supplier power.

Companies

Learn about the performance of the top companies in the industry.

Analyst insights

General Electric is the largest player in this industry. Its sizable business with many locations and employees makes it a top contender.

In this chapter

  • Market Share Concentration
  • Companies
  • Company Spotlights

Charts

  • Industry market share by company in 2020 through 2024
  • Major companies in the industry, including market share, revenue, profit and profit margin in 2024
  • Overview of General Electric Company's performance by revenue, market share and profit margin from 2018 through 2024
  • Overview of Aar Corp's performance by revenue, market share and profit margin from 2018 through 2024

Detailed analysis

  • Description and key data for General Electric Company, and factors influencing its performance in the industry
  • Description and key data for Aar Corp, and factors influencing its performance in the industry

External Environment

Understand the demographic, economic and regulatory factors that shape how businesses in an industry perform.   

Analyst insights

The FAA ensures airlines fly safely in the skies. By enforcing strict rules on operations, such as airworthiness and training, the FAA helps keep passengers safe and this ind...

In this chapter

  • External Drivers
  • Regulation & Policy
  • Assistance

Key metrics

  • Regulation & policy level and trend
  • Assistance level and trend

Charts

  • Regulation & Policy historical data and forecast (2014-2029) 
  • Assistance historical data and forecast (2014-2029) 

Detailed analysis

  • Demographic and macroeconomic factors influencing the industry, including Regulation & Policy and Assistance
  • Major types of regulations, regulatory bodies, industry standards or specific regulations impacting requirements for industry operators
  • Key governmental and non-governmental groups or policies that may provide some relief for industry operators.

Financial Benchmarks

View average costs for industry operators and compare financial data against an industry's financial benchmarks over time. 

Analyst insights

Volatility keeps purchase costs high. Fluctuations in commodities raise the price of essential MRO items like lubricants and fuel. Inflation is a major culprit for these fluc...

In this chapter

  • Cost Structure
  • Financial Ratios
  • Key Ratios

Key metrics

  • Profit margin, and how it compares to the sector-wide margin
  • Average wages, and how it compares to the sector-wide average wage
  • Largest cost component as a percentage of revenue
  • Industry average ratios for days' receivables, industry coverage and debt-to-net-worth ratio

Charts

  • Average industry operating costs as a share of revenue, including purchases, wages, depreciation, utilities, rent, other costs and profit in 2024
  • Average sector operating costs as a share of revenue, including purchases, wages, depreciation, utilities, rent, other costs and profit in 2024
  • Investment vs. share of economy

Data tables

  • Industry Multiples (2017-2022)
  • Industry Tax Structure (2017-2022)
  • Income Statement (2017-2022)
  • Balance Sheet (2017-2022)
  • Liquidity Ratios (2017-2022)
  • Coverage Ratios (2017-2022)
  • Leverage Ratios  (2017-2022)
  • Operating Ratios (2017-2022)
  • Cash Flow & Debt Service Ratios (2014-2029)
  • Revenue per Employee (2014-2029)
  • Revenue per Enterprise (2014-2029)
  • Employees per Establishment (2014-2029)
  • Employees per Enterprise (2014-2029)
  • Average Wage (2014-2029)
  • Wages/Revenue (2014-2029)
  • Establishments per Enterprise (2014-2029)
  • IVA/Revenue (2014-2029)
  • Imports/Demand (2014-2029)
  • Exports/Revenue (2014-2029)

Detailed analysis

  • Trends in the cost component for industry operators and their impact on industry costs and profitability 

Key Statistics

Industry Data

Data Tables

Including values and annual change:

  • Revenue (2014-2029)
  • IVA (2014-2029)
  • Establishments (2014-2029)
  • Enterprises (2014-2029)
  • Employment (2014-2029)
  • Exports (2014-2029)
  • Imports (2014-2029)
  • Wages (2014-2029)

Top Questions Answered

Unlock comprehensive answers and precise data upon purchase. View purchase options.

What is the market size of the Aircraft Maintenance, Repair & Overhaul in the US industry in United States in 2024?

The market size of the Aircraft Maintenance, Repair & Overhaul in the US industry in United States is $24.2bn in 2024.

How many businesses are there in the Aircraft Maintenance, Repair & Overhaul in the US industry in 2024?

There are 3,578 businesses in the Aircraft Maintenance, Repair & Overhaul in the US industry in United States, which has grown at a CAGR of 1.6 % between 2019 and 2024.

Has the Aircraft Maintenance, Repair & Overhaul in the US industry in United States grown or declined over the past 5 years?

The market size of the Aircraft Maintenance, Repair & Overhaul in the US industry in United States has been declining at a CAGR of 0.6 % between 2019 and 2024.

What is the forecast growth of the Aircraft Maintenance, Repair & Overhaul in the US industry in United States over the next 5 years?

Over the next five years, the Aircraft Maintenance, Repair & Overhaul in the US industry in United States is expected to grow.

What are the biggest companies in the Aircraft Maintenance, Repair & Overhaul in the US market in United States?

The biggest companies operating in the Aircraft Maintenance, Repair & Overhaul market in United States are General Electric Company and Aar Corp

What does the Aircraft Maintenance, Repair & Overhaul in the US in United States include?

Maintenance, repair and overhaul of aircraft components, engines and airframes and Line maintenance are part of the Aircraft Maintenance, Repair & Overhaul in the US industry.

Which companies have the highest market share in the Aircraft Maintenance, Repair & Overhaul in the US in United States?

The company holding the most market share in United States is General Electric Company.

How competitive is the Aircraft Maintenance, Repair & Overhaul in the US industry in United States?

The level of competition is low and steady in the Aircraft Maintenance, Repair & Overhaul in the US industry in United States.

Related Industries

Widen your competitive advantage with related industries

Competitors

  • There are no industries to display.

Complementors

  • Aircraft, Engine & Parts Manufacturing in the US
  • Space Vehicle & Missile Manufacturing in the US
  • Airport Operations in the US
  • Rail Maintenance Services in the US
  • Janitorial Services in the US

International industries

  • Global Commercial Aircraft Manufacturing
  • Global Military Aircraft & Aerospace Manufacturing
  • Aircraft Manufacturing and Repair Services in Australia
  • Aircraft Manufacturing and Repair Services in New Zealand
  • Aircraft Repair, Maintenance & Overhaul in the UK

View all industries in United States

Methodology

How are IBISWorld reports created?

IBISWorld has been a leading provider of trusted industry research for over 50 years to the most successful companies worldwide. With offices in Australia, the United States, the United Kingdom, Germany and China, we are proud to have local teams of analysts that conduct research, data analysis and forecasting to produce data-driven industry reports.

Our analysts start with official, verified and publicly available sources of data to build the most accurate picture of each industry. Analysts then leverage their expertise and knowledge of the local markets to synthesize trends into digestible content for IBISWorld readers. Finally, each report is reviewed by one of IBISWorld’s editors, who provide quality assurance to ensure accuracy and readability.

IBISWorld relies on human-verified data and human-written analysis to compile each standard industry report. We do not use generative AI tools to write insights, although members can choose to leverage AI-based tools within the platform to generate additional analysis formats.

What data sources do IBISWorld analysts use?

Each industry report incorporates data and research from government databases, industry-specific sources, industry contacts, and our own proprietary database of statistics and analysis to provide balanced, independent and accurate insights.

Key data sources in the US include: 

  • US Census Bureau
  • US Bureau of Labor Statistics
  • US International Trade Commission

Analysts also use industry specific sources to complement catch-all sources, although their perspective may focus on a particular organization or representative body, rather than a clear overview of all industry operations. However, when balanced against other perspectives, industry-specific sources provide insights into industry trends.

These sources include:

  • Industry and trade associations
  • Industry federations or regulators
  • Major industry players annual or quarterly filings

Finally, IBISWorld’s global data scientists maintain a proprietary database of macroeconomic and demand drivers, which our analysts use to help inform industry data and trends. They also maintain a database of statistics and analysis on thousands of industries, which has been built over our more than 50-year history and offers comprehensive insights into long-term trends.

How does IBISWorld forecast its data?

IBISWorld’s analysts and data scientists use the sources above to create forecasts for our proprietary datasets and industry statistics. Depending on the dataset, they may use regression analysis, multivariate analysis, time-series analysis or exponential smoothing techniques to project future data for the industry or driver. Additionally, analysts will leverage their local knowledge of industry operating and regulatory conditions to impart their best judgment on the forecast model.

IBISWorld prides itself on being a trusted, independent source of data, with over 50 years of experience building and maintaining rich datasets and forecasting tools. We are proud to be the keystone source of industry information for thousands of companies across the world.

Learn more about our methodology and data sourcing on the Help Center.