Mobile Menu

Heavy-Duty Diesel Engine Manufacturing in the US - Market Research Report (2015-2030)

Connor Zaminski Connor Zaminski New York, United States Last Updated: November 2025 NAICS OD5644

Revenue

$42.2bn

2025

$42.2bn

Past 5-Year Growth

Profit

$X.Xbn

Employees

35,713

Businesses

257

Wages

$X.Xbn

Heavy-Duty Diesel Engine Manufacturing in the US industry analysis

Manufacturing trucks, locomotives and construction equipment coincides with the need for heavy-duty engines. A rise in freight distribution led to the expansion of non-employer enterprises, particularly within the trucking industry, which in turn supported truck manufacturing and boosted engine sales. Fiscal spending until the end of 2022 buoyed consumer spending, aiding recovery from previous economic downturns. Still, rising inflation prompted the Federal Reserve to hike interest rates, increasing borrowing costs. During this time, consumers scaling back on spending exerted pressure on distribution services and reduced demand for engine manufacturing. However, more recently, the emergence of e-commerce and online retail has expanded, creating more demand for trucking as the main form of transportation. Additionally, the rate cuts experienced throughout 2024 and 2025 have led to increased construction and infrastructure activity in the US, thereby increasing demand for diesel-based machinery and automobiles. This, along with the emergence of tariffs and counter-tariffs, has decreased overall import activity, giving domestic producers an opportunity to recapture market share. As a result of these factors, revenue is expected to increase at a five-year CAGR of 5.7% reaching $42.2 billion through the end of 2025, with an uptick of 2.6% in 2025.

Trends and Insights

  • Rebounding consumer confidence and global trade diversification will strengthen demand for diesel engines. Rising consumer incomes and infrastructure investment will boost freight activity, while declining US dollar value and emerging market demand will expand export opportunities for US manufacturers despite ongoing tariff headwinds.
  • Heavy‑duty diesel engines remain the backbone of industrial and freight markets. Their unmatched reliability under high-load conditions sustains revenue growth despite electrification delays, while infrastructure expansion and easing monetary policy reinforce national demand across the construction and transportation segments.
  • The Great Lakes region is a hub for the automotive industry, which naturally attracts heavy-duty diesel engine manufacturers. Being close to major automakers ensures strong business partnerships and logistical efficiencies.
  • High competition and capital intensity define the industry’s structure. Significant financing, regulatory compliance and technological requirements limit new entrants, while diverse product niches and robust aftermarket participation keep market concentration low despite rising innovation-driven rivalry.
Show more

Get more expert insights that help you cut through the noise.

Get fast answers to complex questions about your business or your client’s industry. Annual memberships include unlimited access to data and analysis for thousands of industries globally.

Get in Touch

Unlock Expert Insights with Full Platform Access

  • Human Driven & Verified Analysis
  • Structured Database Powering Workflows
  • Intelligent Tools Empowering Confident Decisions
  • Insight where-and how- you need them

How you can access insights on the Heavy-Duty Diesel Engine Manufacturing in the US industry

The Heavy-Duty Diesel Engine Manufacturing in the US Industry Report is available in multiple formats to fit seamlessly into your workflow.

IBISWorld Platform

Answer any industry question in minutes with our entire database at your fingertips.

Screen of the IBISWorld platform user interface Book a demo

API Data Delivery

Feed trusted, human-driven industry intelligence straight into your platform.

Code example of using the IBISWorld API API documentation

Integrations

Streamline your workflow with IBISWorld’s intelligence built into your toolkit.

Screen of Client Application integrating with IBISWorld data View integrations

Related Coverage

Understand the landscape with full access to an IBISWorld license

Competitors

  • There are no industries to display.

Industry Statistics and Trends

Market size and recent performance (2015-2030)

Industry revenue has grown at a CAGR of 5.7 % over the past five years, to reach an estimated $42.2bn in 2025.

Trends and Insights

Tariffs expected to increase costs and economic uncertainty

  • The tariffs implemented by the Trump administration early in his second term have significant implications for this industry, which is heavily reliant on international trade. Specifically, the implimented 25.0% tariffs on Canadian and Mexican goods, for items that don't comply with current USMCA regulations. The imposed 20.0% tariff on Chinese automobile and parts imports creates a climate of uncertainty for businesses engaged in cross-border trade.
  • Additional trends and insights available with purchase
Heavy-Duty Diesel Engine Manufacturing in the US
Revenue (2015-2030)
IBISWorld Logo Source: IBISWorld

Industry outlook (2025-2030)

Market size is projected to grow over the next five years.

Trends and Insights

Stricter emissions standards and decarbonization efforts will transform demand

  • Emissions mandates from the EPA and state-level clean transportation policies will continue to be the key structural drivers of the industry’s evolution through the outlook period. New compliance benchmarks under Phase 3 GHG standards are prompting engine manufacturers to prioritize cleaner combustion, resulting in the widespread adoption of low-NOx systems and hybrid-ready diesel engines for high-load applications, especially in the construction and heavy freight markets.

Biggest companies in the Heavy-Duty Diesel Engine Manufacturing in the US

Company
Market Share (%)
2025
Revenue ($m)
2025
Profit ($m)
2025
Profit Margin (%)
2025
Caterpillar Inc.
6,618.3
1,295.9
19.6
Cummins Inc.
3,757.2
492.1
13.1
Navistar International Corp
1,693.9
99.6
5.9

To view the market share and analysis for all 3 top companies in this industry, view purchase options.

Products & Services Segmentation

Heavy-Duty Diesel Engine Manufacturing in the US
Products & Services
IBISWorld Logo Source: IBISWorld

Industry revenue is measured across several distinct product and services lines, including Heavy-duty transportation engines, Medium-duty transportation engines and Light-duty transportation engines. Heavy-duty transportation engines is the largest segment of the Heavy-Duty Diesel Engine Manufacturing in the US.

Trends and Insights

Rising demand for trucking bolsters demand for heavy-duty engines

  • Heavy-truck diesel engines generate the largest portion of industry revenue. Businesses like wholesalers, retailers and manufacturers rely heavily on these trucks to transport goods and carry out daily operations. Heavy-duty transportation engines are designed for high-performance and commercial transportation.
  • More insights available in the full report

Table of Contents

About this industry

Industry definition

This industry manufactures heavy-duty diesel engines. A diesel engine is an internal combustion engine that uses the heat of compression to initiate ignition and burn fuel. This fuel is then injected into the combustion chamber. These engines are used in highway vehicles (i.e. freight trucks) and machinery.

What's included in this industry?

Products and services covered in the Heavy-Duty Diesel Engine Manufacturing industry in the United States include Industrial machinery engine manufacturing, Heavy-duty transportation engine manufacturing, Medium-duty transportation engine manufacturing and Light-duty transportation engine manufacturing.

Companies

Companies covered in the Heavy-Duty Diesel Engine Manufacturing industry in the United States include Caterpillar Inc., Cummins Inc. and Navistar International Corp.

Purchase this report to view all 3 major companies in this industry.

Related Terms

Related terms covered in the Heavy-Duty Diesel Engine Manufacturing industry in the United States include environmental protection agency (epa), diesel and heavy trucks.

Industry Code

NAICS 2017

NAICS 333612 - Heavy-Duty Diesel Engine Manufacturing in the US

Performance

Get an indication of the industry's health through historical, current and forward-looking trends in the performance indicators that make or break businesses.

Analyst insights

Rebounding consumer confidence and global trade diversification will strengthen demand for diesel engines. Rising consumer incomes and infrastructure investment will boost fr...

In this chapter (4)

  • Current Performance
  • Outlook
  • Volatility
  • Life Cycle

Key metrics

  • Annual Revenue, Recent Growth, Forecast, Revenue Volatility
  • Number of Employees, Recent Growth, Forecast, Employees per Business, Revenue per Employee
  • Number of Businesses, Recent Growth, Forecast, Employees per Business, Revenue per Business
  • Total Profit, Profit Margin, Profit per Business

Charts

  • Revenue, including historical (2015-2024) and forecast (2025-2030)
  • Employees, including historical (2015-2024) and forecast (2025-2030)
  • Businesses, including historical (2015-2024) and forecast (2025-2030)
  • Profit, including historical (2015-2025)
  • Industry Volatility vs. Revenue Growth
  • Industry Life Cycle

Detailed analysis

  • Trends in supply, demand and current events that are driving current industry performance
  • Expected trends, economic factors and ongoing events that drive the industry's outlook
  • Key success factors for businesses to overcome volatility
  • How contribution to GDP, industry saturation, innovation, consolidation, and technology and systems influence the industry's life cycle phase.

Products and Markets

Learn about an industry's products and services, markets and trends in international trade.

Analyst insight

Heavy‑duty diesel engines remain the backbone of industrial and freight markets. Their unmatched reliability under high-load conditions sustains revenue growth despite electr...

In this chapter

  • Products & Services
  • Major Markets
  • International Trade

Key metrics

  • Largest market segment and value in 2025
  • Product innovation level
  • Total imports, level and trend
  • Total exports, level and trend
  • Trade Balance

Charts

  • Products & services segmentation in 2025
  • Major market segmentation in 2025
  • International trade, including imports by country and exports by country

Detailed analysis

  • Trends impacting the recent performance of the industry's various segments
  • Innovations in the industry's product or service offering, specialization or delivery method
  • Key factors that successful businesses consider in their offerings
  • Buying segments and key trends influencing demand for industry products and services
  • Recent trends in import and export volumes, country of origin or destination, and expected future trends

Geographic Breakdown

Discover where business activity is most concentrated in an industry and the factors driving these trends to find opportunities and conduct regional benchmarking.

Analyst insights

The Great Lakes region is a hub for the automotive industry, which naturally attracts heavy-duty diesel engine manufacturers. Being close to major automakers ensures strong b...

In this chapter (1)

  • Business Locations

Charts

  • Share of revenue, establishment, wages and employment in each state
  • Share of population compared to establishments in each region in 2025

Tables

  • Number and share of establishments in each state in 2025
  • Number and share of revenue each state accounts for in 2025
  • Number and share of wages each state accounts for in 2025
  • Number and share of employees in each state in 2025

Detailed analysis

  • Geographic spread of the industry across North America, and trends associated with changes in the business landscape
  • Key success factors for businesses to use location to their advantage

Competitive Forces

Get data and insights on what's driving competition in an industry and the challenges industry operators and new entrants may face, with analysis built around Porter's Five Forces framework.

Analyst insights

High competition and capital intensity define the industry’s structure. Significant financing, regulatory compliance and technological requirements limit new entrants, while ...

In this chapter (4)

  • Concentration
  • Barriers to Entry
  • Substitutes
  • Buyer & Supplier Analysis

Key metrics

  • Industry concentration level
  • Industry competition level and trend
  • Barriers to entry level and trend
  • Substitutes level and trend
  • Buyer power level and trend
  • Supplier power level and trend

Charts

  • Market share concentration among the top 4 suppliers from 2020-2025
  • Supply chain including upstream supplying industries and downstream buying industries, flow chart

Detailed analysis

  • Factors impacting the industry’s level of concentration, such as business distribution, new entrants, or merger and acquisition activity.
  • Key success factors for businesses to manage the competitive environment of the industry.
  • Challenges that potential industry entrants face such as legal, start-up costs, differentiation, labor/capital intensity and capital expenses.
  • Key success factors for potential entrants to overcome barriers to entry.
  • Competitive threats from potential substitutes for the industry’s own products and services.
  • Key success factors for how successful businesses can compete with substitutes.
  • Advantages that buyers have to keep favorable purchasing conditions.
  • Advantages that suppliers have to maintain favorable selling conditions.
  • Key success factors for how businesses can navigate buyer and supplier power.

Companies

Learn about the performance of the top companies in the industry.

Analyst insights

Cummins Inc. has allocated $1.4 billion to research and development. The investment was tailored to reduce greenhouse gas emissions and drive improvements in fuel economy acr...

In this chapter

  • Market Share Concentration
  • Companies
  • Company Spotlights

Charts

  • Industry market share by company in 2021 through 2025
  • Major companies in the industry, including market share, revenue, profit and profit margin in 2025
  • Overview of Caterpillar Inc.'s performance by revenue, market share and profit margin from 2019 through 2025
  • Overview of Cummins Inc.'s performance by revenue, market share and profit margin from 2019 through 2025
  • Overview of Navistar International Corp's performance by revenue, market share and profit margin from 2019 through 2025

Detailed analysis

  • Description and key data for Caterpillar Inc., and factors influencing its performance in the industry
  • Description and key data for Cummins Inc., and factors influencing its performance in the industry
  • Description and key data for Navistar International Corp, and factors influencing its performance in the industry

External Environment

Understand the demographic, economic and regulatory factors that shape how businesses in an industry perform.   

Analyst insights

Environmental regulation and emission standards are redefining industry operations. Increasing EPA, CARB and CAFE compliance mandates are driving advanced engine innovation, ...

In this chapter

  • External Drivers
  • Regulation & Policy
  • Assistance

Key metrics

  • Regulation & policy level and trend
  • Assistance level and trend

Charts

  • Regulation & Policy historical data and forecast (2015-2030) 
  • Assistance historical data and forecast (2015-2030) 

Detailed analysis

  • Demographic and macroeconomic factors influencing the industry, including Regulation & Policy and Assistance
  • Major types of regulations, regulatory bodies, industry standards or specific regulations impacting requirements for industry operators
  • Key governmental and non-governmental groups or policies that may provide some relief for industry operators.

Financial Benchmarks

View average costs for industry operators and compare financial data against an industry's financial benchmarks over time. 

Analyst insights

Strong pricing power and efficiency sustain profitability despite volatility. Manufacturers have leveraged tariffs, cost pass-throughs and targeted production to expand margi...

In this chapter

  • Cost Structure
  • Financial Ratios
  • Key Ratios

Key metrics

  • Profit margin, and how it compares to the sector-wide margin
  • Average wages, and how it compares to the sector-wide average wage
  • Largest cost component as a percentage of revenue
  • Industry average ratios for days' receivables, industry coverage and debt-to-net-worth ratio

Charts

  • Average industry operating costs as a share of revenue, including purchases, wages, depreciation, utilities, rent, other costs and profit in 2025
  • Average sector operating costs as a share of revenue, including purchases, wages, depreciation, utilities, rent, other costs and profit in 2025
  • Investment vs. share of economy

Data tables

  • Industry Multiples (2018-2023)
  • Industry Tax Structure (2018-2023)
  • Income Statement (2018-2023)
  • Balance Sheet (2018-2023)
  • Liquidity Ratios (2018-2023)
  • Coverage Ratios (2018-2023)
  • Leverage Ratios  (2018-2023)
  • Operating Ratios (2018-2023)
  • Cash Flow & Debt Service Ratios (2015-2030)
  • Revenue per Employee (2015-2030)
  • Revenue per Enterprise (2015-2030)
  • Employees per Establishment (2015-2030)
  • Employees per Enterprise (2015-2030)
  • Average Wage (2015-2030)
  • Wages/Revenue (2015-2030)
  • Establishments per Enterprise (2015-2030)
  • IVA/Revenue (2015-2030)
  • Imports/Demand (2015-2030)
  • Exports/Revenue (2015-2030)

Detailed analysis

  • Trends in the cost component for industry operators and their impact on industry costs and profitability 

Key Statistics

Industry Data

Data Tables

Including values and annual change:

  • Revenue (2015-2030)
  • IVA (2015-2030)
  • Establishments (2015-2030)
  • Enterprises (2015-2030)
  • Employment (2015-2030)
  • Exports (2015-2030)
  • Imports (2015-2030)
  • Wages (2015-2030)

Top Questions Answered

Unlock comprehensive answers and precise data upon purchase. View purchase options.

What is the market size of the Heavy-Duty Diesel Engine Manufacturing industry in the United States in 2025?

The market size of the Heavy-Duty Diesel Engine Manufacturing industry in the United States is $42.2bn in 2025.

How many businesses are there in the Heavy-Duty Diesel Engine Manufacturing industry in the United States in 2025?

There are 257 businesses in the Heavy-Duty Diesel Engine Manufacturing industry in the United States, which has declined at a CAGR of 0.5 % between 2020 and 2025.

How may import tariffs affect the Heavy-Duty Diesel Engine Manufacturing industry in the United States?

The Heavy-Duty Diesel Engine Manufacturing industry in the United States is likely to be significantly impacted by import tariffs with imports accounting for a high share of industry revenue.

How may export tariffs affect the Heavy-Duty Diesel Engine Manufacturing industry in the United States?

The Heavy-Duty Diesel Engine Manufacturing industry in the United States is likely to be significantly impacted by export tariffs with exports accounting for a high share of industry revenue.

Has the Heavy-Duty Diesel Engine Manufacturing industry in the United States grown or declined over the past 5 years?

The market size of the Heavy-Duty Diesel Engine Manufacturing industry in the United States has been growing at a CAGR of 5.7 % between 2020 and 2025.

What is the forecast growth of the Heavy-Duty Diesel Engine Manufacturing industry in the United States over the next 5 years?

Over the next five years, the Heavy-Duty Diesel Engine Manufacturing industry in the United States is expected to grow.

What are the biggest companies in the Heavy-Duty Diesel Engine Manufacturing industry in the United States?

The biggest companies operating in the Heavy-Duty Diesel Engine Manufacturing industry in the United States are Caterpillar Inc., Cummins Inc. and Navistar International Corp

What does the Heavy-Duty Diesel Engine Manufacturing industry in the United States include?

Industrial machinery engine manufacturing and Heavy-duty transportation engine manufacturing are part of the Heavy-Duty Diesel Engine Manufacturing industry in the United States.

Which companies have the highest market share in the Heavy-Duty Diesel Engine Manufacturing industry in the United States?

The company holding the most market share in the Heavy-Duty Diesel Engine Manufacturing industry in the United States is Caterpillar Inc..

How competitive is the Heavy-Duty Diesel Engine Manufacturing industry in the United States?

The level of competition is high and increasing in the Heavy-Duty Diesel Engine Manufacturing industry in the United States.

Methodology

How are IBISWorld reports created?

IBISWorld has been a leading provider of trusted industry research for over 50 years to the most successful companies worldwide. With offices in Australia, the United States, the United Kingdom, Germany and China, we are proud to have local teams of analysts that conduct research, data analysis and forecasting to produce data-driven industry reports.

Our analysts start with official, verified and publicly available sources of data to build the most accurate picture of each industry. Analysts then leverage their expertise and knowledge of the local markets to synthesize trends into digestible content for IBISWorld readers. Finally, each report is reviewed by one of IBISWorld’s editors, who provide quality assurance to ensure accuracy and readability.

IBISWorld relies on human-verified data and human-written analysis to compile each standard industry report. We do not use generative AI tools to write insights, although members can choose to leverage AI-based tools within the platform to generate additional analysis formats.

What data sources do IBISWorld analysts use?

Each industry report incorporates data and research from government databases, industry-specific sources, industry contacts, and our own proprietary database of statistics and analysis to provide balanced, independent and accurate insights.

Key data sources in the US include: 

  • US Census Bureau
  • US Bureau of Labor Statistics
  • US International Trade Commission

Analysts also use industry specific sources to complement catch-all sources, although their perspective may focus on a particular organization or representative body, rather than a clear overview of all industry operations. However, when balanced against other perspectives, industry-specific sources provide insights into industry trends.

These sources include:

  • Industry and trade associations
  • Industry federations or regulators
  • Major industry players annual or quarterly filings

Finally, IBISWorld’s global data scientists maintain a proprietary database of macroeconomic and demand drivers, which our analysts use to help inform industry data and trends. They also maintain a database of statistics and analysis on thousands of industries, which has been built over our more than 50-year history and offers comprehensive insights into long-term trends.

How does IBISWorld forecast its data?

IBISWorld’s analysts and data scientists use the sources above to create forecasts for our proprietary datasets and industry statistics. Depending on the dataset, they may use regression analysis, multivariate analysis, time-series analysis or exponential smoothing techniques to project future data for the industry or driver. Additionally, analysts will leverage their local knowledge of industry operating and regulatory conditions to impart their best judgment on the forecast model.

IBISWorld prides itself on being a trusted, independent source of data, with over 50 years of experience building and maintaining rich datasets and forecasting tools. We are proud to be the keystone source of industry information for thousands of companies across the world.

Learn more about our methodology and data sourcing on the Help Center.

feedback